Web Guiding System

Closed-loop web position control for converting, printing and web handling lines.

KENDORIC supplies web guiding controllers, sensors, electric actuators and correction frames for edge guiding, line guiding and center guiding applications. Different component models can be combined according to material type, web width, line speed, correction load and installation space.

Integrated web guiding frame with ultrasonic sensor

System Overview

Configure the guiding package for each machine section.

A typical web guiding package includes a controller, sensor, actuator and correction frame. Different models can be combined according to the material type, guiding mode, web width, line speed, correction load and machine layout.

Guiding ModesEdge guiding, line guiding and center guiding
Main ComponentsController, sensor, actuator and correction frame
Typical SectionsUnwind, infeed, process correction and rewind
Common MaterialsFilm, paper, foil, label stock, nonwoven and composite webs
Selection DataWeb width, material type, line speed, guiding mode, correction load and installation space

Guiding Modes

Edge Guiding

Tracks one material edge for stable web alignment.

Line Guiding

Tracks printed lines or contrast marks during printing and converting.

Center Guiding

Maintains the material center position regardless of roll width changes.

Component Models

Controllers

Web guiding controllers receive sensor feedback and control actuator movement to correct web position. Different controller models can be selected according to guiding mode, operation interface, machine section and integration requirements.

WGC01 web guiding controller

WGC01 Controller

Button-operated web guiding controller for edge, center and line guiding applications. Different guiding functions can be configured according to software version and application requirements.

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WFC01 web guiding controller

WFC01 Controller

Button-operated web guiding controller for edge, line and center guiding applications, designed for practical operation and stable closed-loop correction.

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PC100A web guiding controller

PC100A Controller

Touchscreen web guiding controller for edge guiding, line guiding, center guiding and position correction applications in converting and web handling equipment.

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Sensors

Sensors are selected according to material opacity, transparency, edge contrast, printed line condition and guiding mode.

EDS-02 ultrasonic sensor

EDS-02 Ultrasonic Sensor

Ultrasonic sensor for transparent or low-contrast webs where optical edge contrast is limited.

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ES100 ultrasonic sensor

ES100 Ultrasonic Sensor

Ultrasonic edge sensor for transparent or low-contrast web materials, with fast response for stable edge detection.

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EDR-02 infrared sensor

EDR-02 Infrared Sensor

Infrared sensor for standard opaque materials where optical edge detection is suitable.

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ES201 infrared sensor

ES201 Infrared Sensor

Infrared edge sensor for opaque web materials, using coded light detection for stable operation in dusty production environments.

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CCD01 digital photoelectric sensor

CCD01 Digital Photoelectric Sensor

CCD imaging sensor for printed lines, color edges and transparent film edges.

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CCD01 Plus digital photoelectric sensor with reversible screen

CCD01 Plus Digital Photoelectric Sensor

CCD01 Plus sensor with reversible screen for flexible viewing direction.

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CCD02 digital photoelectric sensor with large reversible screen

CCD02 Digital Photoelectric Sensor

Large reversible-screen CCD sensor with setup wizard and help menu.

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CCD03 digital image sensor

CCD03 Digital Image Sensor

High-recognition digital image sensor for low-contrast and difficult web edges.

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Actuators

Actuators are selected according to correction load, stroke, web width, frame structure and installation space.

WU2000 actuator

WU2000 Actuator

Electric actuator for standard guiding frames and moderate correction load requirements.

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ACT01 servo actuator

ACT01 Actuator

Servo actuator with absolute position feedback for standard correction structures.

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ACT03 high-thrust servo actuator

ACT03 Actuator

High-thrust servo actuator option for heavier correction requirements.

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WU10000 actuator

WU10000 Actuator

High-capacity electric actuator for larger frames, wider webs and heavier correction requirements.

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Guiding Frames & Correction Structures

Guiding frame structure affects correction geometry, installation space, web path and actuator configuration.

Integrated guiding frame

Integrated Guiding Frame

Compact all-in-one guiding unit for standard web correction sections.

Split guiding frame

Split Guiding Frame

Flexible installation structure for wider machines or limited installation spaces.

Single roller guiding frame

Single Roller Guiding Frame

Roller-based correction structure for compact or selected process sections.

Model Selection Overview

Controllers

ModelOperation InterfaceGuiding ModesNotes
WGC01Button operationEdge / Center / LineSoftware configurable controller for standard guiding applications
WFC01Button operationEdge / Line / CenterPractical controller for stable closed-loop web correction
PC100ATouchscreenEdge / Line / Center / Position correctionTouchscreen controller for converting and web handling applications

Sensors

ModelSensor TypeSuitable Materials
EDS-02UltrasonicTransparent or low-contrast webs
ES100UltrasonicTransparent or low-contrast webs
EDR-02InfraredStandard opaque materials
ES201InfraredOpaque materials and dusty production environments
CCD01 / CCD01 Plus / CCD02 / CCD03Digital photoelectric / image sensorPrinted lines, color contrast edges and difficult web edges

Actuators

ModelTypeSuitable Application
WU2000Electric actuatorStandard guiding frames and moderate correction load
WU10000High-capacity electric actuatorLarger frames, wider webs and heavier correction requirements
ACT01Servo actuatorStandard correction structures with position feedback
ACT03High-thrust servo actuatorHeavier correction requirements

Need help choosing a guiding package?

Send web width, material type, line speed, guiding mode, installation photos and the machine section where correction is needed.

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